描述
New Energy Scenario Adaptation
Key Application Scenarios
  • Cell Core Cushioning / Thermal Insulation
    a. Material: EPP (30–50 kg/m³) + MPPE (40–60 kg/m³) composite. b. Core Functions: Absorbs vibration/shock to prevent cell damage; forms a thermal barrier (λ ≤ 0.038 W/(m·K)) to slow thermal runaway spread by ≥60 seconds. c. Applications: Prismatic/cylindrical/pouch cell modules, cell-to-cell gaps in battery packs.
  • Battery Module / Housing Support & Protection
    a. Material: High-strength EPP (compressive strength ≥0.3 MPa). b. Core Functions: Provides stable mechanical support (resists ≥500 kg deformation) while reducing weight by 15–30%; absorbs ≥80% side impact energy. c. Applications: Module base support, housing perimeter protection, pack top/bottom filling.
  • High-Voltage Component Insulation
    a. Material: MPPE foam (dielectric strength ≥20 kV/mm). b. Core Functions: Insulates connectors/busbars/fuses across -40°C to 110°C; low water absorption (≤0.1%) prevents insulation failure in humid environments. c. Applications: High-voltage junction boxes, BMS wiring, battery pack high-voltage interfaces.
As the core power source of new energy vehicles, the power battery system has strict requirements for buffering, heat insulation, electrical insulation, and lightweighting. Jacent builds a full-dimensional safety protection system through precise material selection and structural customization.
1. Power Battery System (Core Safety Scenario)
  • ECU/BMS Housing Filling & Protection
    a. Material: MPPE/EPO composite (60% MPPE + 40% EPO). b. Core Functions: Insulates high temperatures in the engine bay (long-term resistance up to 110°C) to prevent overheating failure of electronic components; absorbs driving vibration (attenuates 5–2000 Hz) to reduce the risk of solder joint failure. c. Additional Benefits: Delivers auxiliary electromagnetic shielding (attenuation ≥15 dB) to reduce external electromagnetic interference; meets low-VOC standards (VOC release ≤100μgC/g) to ensure clean in-vehicle air quality. d. Applications: Vehicle Control Units (VCUs), Battery Management Systems (BMS), Motor Control Units (MCUs)
  • Sensor / Controller Packaging & Transport
    a. Material: EPE composite pearl cotton (thickness 5–20 mm, customizable density) b. Core Functions: Precision-molded inserts fit component contours perfectly, provide soft cushioning (rebound rate ≥90%) to withstand 1.5 m drops without damage, and offer moisture and scratch resistance for precision parts. c. Process Advantages: Can be laminated with aluminum foil/non-woven fabric to enhance thermal insulation and anti-static performance, adapting to the special requirements of different electronic components. d. Applications: ADAS sensors, battery temperature/voltage sensors, charging gun controllers.
Automotive electronic components (ECU/BMS/sensors, etc.) demand high-level resistance to shock, heat, and interference, and Jacent ensures stable operation of components under complex working conditions with customized foam solutions.
2. Automotive Electronics & Control Systems (Precision Protection Scenario)
  • Energy Storage Cabinet Insulation & Thermal Management
    a. Material: EPS foam board (25–30 kg/m³) + EPP seals b. Core Function: The EPS insulation layer (λ ≤ 0.039 W/m·K) maintains the internal temperature of the cabinet within the optimal 15–35°C working range, reduces cooling and heating energy consumption, and improves energy storage system efficiency by ≥10%; EPP seals for cabinet doors and wiring ports enhance thermal insulation while providing IP54 waterproof and dustproof protection. c. Durability: EPS with UV-resistant additives shows no significant aging or cracking after 5 years of outdoor use; EPP seals maintain ≥85% elasticity retention in the -30°C to 70°C temperature range. d. Applications: Residential energy storage cabinets, commercial & industrial energy storage containers, battery compartments in energy storage power stations
  • Charging Pile Insulation / Protection & Structural Support
    a. Material: EPS insulation layer + EPP structural parts b. Core Function: The EPS layer blocks direct sunlight, reducing internal temperature by 10–15°C and preventing overheating shutdowns of charging modules; EPP structural parts secure internal core components, achieving 20% weight reduction while absorbing external impact to protect internal parts. c. Added Value: UL94 V-0 flame retardant rating ensures fire safety; materials withstand -30°C to 60°C outdoor environments for long-term use without additional enclosures. d. Applications: AC/DC charging piles, charging interfaces for battery swap stations
Energy storage cabinets, charging piles and other equipment are exposed to complex outdoor environments including temperature fluctuations, rain erosion and UV radiation, and Jacent foam materials provide dual solutions for thermal insulation and protection.
3. Energy Storage & Charging Infrastructure (Outdoor Durability Scenario)
  • Lightweight Vehicle Interior Components
    a. Material: EPP foam (density: 20-40 kg/m³) b. Core Function: Replaces traditional plastic and sponge parts for headrest cores, door trim panels, seat backs, headliner linings, etc. It cuts the weight of a single component by 30%-50% (e.g., headrest core from 0.8kg to 0.4kg), with a total interior weight reduction of 5-10kg for the whole vehicle, indirectly extending driving range. c. Comfort Advantage: EPP has excellent air permeability and elasticity. Seat cores can be designed to fit ergonomic curves, and headrest cores deliver superior shock absorption to reduce fatigue during long-distance driving. It is also odor-free with low VOC, complying with in-vehicle environmental standards. d. Applications: Interiors of new energy passenger/commercial vehicles, seats for fuel cell vehicles.
  • NVH Acoustic Package Material Application
    a. Material: EPE/EPP composite layer (EPE thickness: 10-15mm + EPP thickness: 5-10mm) b. Core Function: Used in acoustic package components including engine compartment insulation pads, chassis insulation layers, and door insulation panels. The soft EPE absorbs medium and high frequency noise (2000-8000Hz), while the dense EPP blocks low frequency noise (50-500Hz). Together, they reduce in-vehicle noise by 3-8 dB to create a quiet cabin. c. Process Advantage: Can be adapted to complex vehicle body curves via hot-press lamination and molding, with easy assembly and reliable adhesion. d. Applications: Engine compartments, chassis, doors, and trunks of new energy passenger vehicles.
With reduced motor noise in new energy vehicles, the demand for vehicle sound insulation, vibration damping and lightweighting has become more prominent, and Jacent achieves dual improvements in weight reduction and comfort through the application of foam materials.
4. Vehicle Lightweighting & NVH Optimization (Comfort Experience Scenario)
  • Long-haul land/air battery transfer box
    a. Material: High-strength EPP (density 40–60 kg/m³) + flame-retardant EPS outer layer b. Core Function: The EPP inner tray fits the battery contour precisely, is ISTA 3A certified, withstands 1.8m drops without damage, and absorbs over 85% of vibration energy during transport; the flame-retardant EPS outer layer provides thermal insulation and splash resistance, maintaining structural stability in -30°C to 60°C environments. c. Compliance Advantage: 100% recyclable material, meets UN38.3 transport standards, and is RoHS/REACH certified. d. Application Scenarios: Power battery modules, energy storage battery PACKs, bulk transport of high-value cells. e. Product Image: Actual shot of EPP battery transport box (including internal cushioning structure and drop test demonstration).
  • Battery Sample / Precision Component Transport Packaging
    a. Material: EPE composite aluminum foil + EPO cushioning parts. b. Core Function: The soft EPE prevents surface scratches, the aluminum foil layer enhances thermal insulation and moisture resistance, and EPO structural parts provide precise positioning support, adapting to small-batch and multi-frequency transport needs. c. Process Advantage: Supports custom special-shaped structures, is easy to assemble, and can be reused more than 50 times. d. Application Scenarios: Battery sample inspection, cross-factory transport of precision battery components. e. Product Image: Disassembly diagram of EPE+EPO battery sample transport packaging.
  • Cold Chain Battery Transport Insulated Box
    a. Material: High-density EPS (density 25–30 kg/m³) + EPP sealing strips. b. Core Function: With a thermal conductivity of ≤0.039 W/(m·K), it maintains the internal temperature of 0–10°C for 48 hours, meeting the low-temperature transport requirements of lithium batteries. c. Added Value: Lightweight design, 20% lighter than traditional insulated boxes, reducing transport costs. d. Application Scenarios: Transport of power batteries and energy storage batteries with strict temperature control requirements. e. Product Image: EPS cold chain battery insulated box.
New energy battery transport (including cells, modules, and PACKs) must meet four core requirements: drop resistance, vibration resistance, thermal insulation & moisture protection, and environmental compliance, and Jacent provides customized packaging solutions for different transport scenarios including long-distance land transport, air transport, and cold chain transport.
5. New Energy Battery Transport Packaging (New Safety Logistics Scenario)
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